Custom-Engineered Assembly Conveyors Built for Heavy Loads and Continuous Operations.

Eliminate downtime and manual handling risks with robust assembly systems designed to keep your WIP moving. Our integrated controls and MES connectivity ensure seamless tracking from station to station, maximizing throughput for heavy manufacturing environments.

When Assembly Lines Stall, Productivity and Profitability Take a Hit

Eliminate Production Bottlenecks.

Relying on manual movement or disjointed assembly stations slows production cycles and increases worker injury rates. Without synchronized flow, work-in-progress (WIP) piles up, creating inefficiencies that prevent you from meeting daily quotas.

Avoid Costly Line Stoppages

Light-duty conveyors often buckle under the weight of assembled products or fail in harsh environments. Furthermore, poor control integration leads to synchronization errors, causing line stoppages that require costly manual intervention to reset.

Where Assembly Line Systems Deliver Results

What industries typically use these systems:

Conveyor Types Often Used in Assembly Line Systems

Vehicle Assembly Slat Conveyors

Engineered for moving massive loads; provides a stable moving work platform for operators and heavy product assembly.

Towline Conveyors

In-floor continuous loop systems that allow 360-degree product access for assembly teams without overhead obstructions.

Chain Driven Live Roller (CDLR)

Heavy-wall rollers designed to transport pallets or heavy rigid containers between assembly cells with positive drive traction.

Modular Plastic Belt Conveyors

Versatile, low-maintenance surfaces ideal for assembly requiring non-marring transport and varying product widths.

Our Proven Process for Engineering Conveyor Systems

Engineering and Custom Design

We analyze your specific assembly workflow and load requirements to engineer a solution that integrates seamlessly with your MES.

Manufacturing and Factory Acceptance Testing

Your system is built rugged in our facility and rigorously tested for load capacity and logic verification before shipping.

On-site Installation and Project Management

Our team oversees the installation and commissioning, ensuring your assembly line achieves target cycle times immediately.

making kinetics work for you

success stories

Manual Palletizing and Pallet Handling Conveyor System in Distribution Center

March 3, 2026
High speed manual palletizing system featuring a low profile dual deck Smart transfer car, automatic pallet dispenser, and zero pressure accumulation to reduce labor, improve ergonomics, lower maintenance costs, and streamline pallet handling operations.
Factory floor with a conveyor belt system and machinery, including a green cabinet, under bright lights.

Material Delivery and Dunnage Removal Conveyor system for Parallel Assembly Line, Overhead Material Delivery System

August 29, 2025
A vehicle manufacturer was looking for a new method to deliver materials for the assembly of vehicles to four parallel assembly lines. IK developed, engineered, and implemented an overhead pallet conveyor system that provided great benefits to the vehicle manufacturer.

Start Your Custom Engineering Discovery Today

2535 Curtiss St.
Downers Grove, IL 60515
Phone: (630) 655-0300
Fax: (630) 655-1720

Assembly Line Systems Contact Form