Manufacturing Conveyor Systems

Bottlenecks and Downtime Limit Manufacturing Output

Line pacing breaks down when stations drift out of sync

In synchronous and asynchronous assembly lines, small differences in station cycle time compound fast. Without deliberate pacing logic, buffering strategy, and controlled release of work, the line alternates between starving and blocking, limiting output even when every station is technically running.

Bottlenecks stay hidden when you cannot see station-level performance

When you do not track cycle time, downtime reason codes, and queue levels by station or zone, the real constraint moves around unnoticed. Teams end up reacting to symptoms, chasing the last jam or the loudest stop, and the true throughput limiter keeps recurring.

Stops last longer when the line lacks guided recovery and clear fault feedback

If operators and maintenance do not get clear fault prompts, HMI guidance, and consistent restart sequences, each interruption takes longer to diagnose and recover. That extra time per stop adds up across a shift and turns minor disruptions into meaningful output loss.

Durable, Flexible Conveyors for Industrial Applications

Conveyor Systems

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Our Engineering Approach to Heavy-Duty Manufacturing

With no set industry standard for conveyors used in industrial & heavy manufacturing, the dimensions of our conveyor assembly lines are widely varied to meet any requirement.



Capacity for the heavier, industrial applications depends on several factors such as the conveying surface, motor power rating, and conveyor support structure. Common materials these conveyors are made from are steel, and plastic. Materials that the conveyors can handle that are specific to this industry are assembly line parts or subcomponents, finished goods, totes, and pallets.

Making Kinetics Work For You

Trusted by Manufacturers Nationwide

Manual Palletizing and Pallet Handling Conveyor System in Distribution Center

March 3, 2026
High speed manual palletizing system featuring a low profile dual deck Smart transfer car, automatic pallet dispenser, and zero pressure accumulation to reduce labor, improve ergonomics, lower maintenance costs, and streamline pallet handling operations.
Factory floor with a conveyor belt system and machinery, including a green cabinet, under bright lights.

Material Delivery and Dunnage Removal Conveyor system for Parallel Assembly Line, Overhead Material Delivery System

August 29, 2025
A vehicle manufacturer was looking for a new method to deliver materials for the assembly of vehicles to four parallel assembly lines. IK developed, engineered, and implemented an overhead pallet conveyor system that provided great benefits to the vehicle manufacturer.

The Hidden Costs of Inefficient Production Lines

Inefficiency rarely shows up as one big failure. It shows up as small stops, slow restarts, and repeated interventions that quietly pull minutes out of every hour. Over a shift, those losses compound into lower throughput, missed targets, and increasing pressure on people and equipment.



When lines back up or stall, the ripple effects spread fast. Work-in-process piles up, downstream stations get starved, and operators spend time clearing jams instead of building product. Maintenance gets pulled into recurring callouts, wear accelerates under heavy loads, and quality risks rise when loads shift or transfers become unstable. The result is a production line that runs, yet never runs at its true capacity.

Boost Manufacturing Efficiency with IKI Conveyors

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Downers Grove, IL 60515
Phone: (630) 655-0300
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