Intelligent Control Architectures for Seamless System Integration

Hardware is only as effective as the logic driving it. We engineer robust electrical controls, HMIs, and software integrations that bridge the gap between heavy machinery and your data systems (MES/WCS), ensuring real-time visibility and safety.

When Controls Fail, Entire Systems Shut Down

Eliminate Data Silos

A conveyor system without smart integration is a "black hole" for inventory. Without connection to your MES (Manufacturing) or WCS (Distribution), you lose track of WIP, leading to scheduling errors and inefficiencies.

Prevent "Spaghetti Logic"

Poorly structured code and "band-aid" fixes lead to phantom jams and systems that are impossible to troubleshoot. This reliance on one specific person to fix issues creates a massive risk for your operation.

Advanced Controls Tailored to Your System

At Industrial Kinetics, we maintain our own in-house conveyor controls engineering development department. This begins with careful planning and design while working with the mechanical team to create a product flow that is both efficient and intuitive. At this point, our controls engineers go into finer detail, specifying individual components such as photo-eyes, proximity sensors, Variable Frequency Drives (VFD’s), and control panel components, among others.


When the component layout and design has been completed, the Programmable Logic Controller (PLC) is programmed and wired to communicate between all the motors, sensors, and Human User Interfaces (HMI’s) if applicable. Typically, we use RSLogix to create ladder diagrams for the PLC, however we also use other alternatives if the case requires it.

Our Proven Process for Engineering Conveyor Systems

Gather Data / Define Objective

We define the "Sequence of Operations," identifying required interlocks, safety devices, and data exchange points with your host system. 

Develop Concept Solutions

We design the electrical schematics and network architecture, selecting the right hardware (VFDs, sensors) for the job.

Collaborate on Findings

We review the logic flow and screens with your team to ensure the system is intuitive for your operators. 

Implement

We write the code, build the panels, and simulate the logic in-house before deploying it to your facility for commissioning.

Making Kinetics Work For You

Engineered Control Systems Across Critical Industries

What industries typically use these systems:

Complete Control System Capabilities

Custom Panel Building

UL-508A certified control panels designed and built in-house to withstand harsh industrial environments.

PLC & HMI Programming

Structured, non-proprietary logic (Allen-Bradley, Siemens) that is easy for your maintenance team to support.

System Integration

Seamless data exchange with upper-level host systems to track SKUs, weights, and sortation destinations.

Safety Systems

Implementation of light curtains, area scanners, and safety PLCs to protect operators without killing productivity.

Proven to Perform Across Complex Installations

Manual Palletizing and Pallet Handling Conveyor System in Distribution Center

March 3, 2026
High speed manual palletizing system featuring a low profile dual deck Smart transfer car, automatic pallet dispenser, and zero pressure accumulation to reduce labor, improve ergonomics, lower maintenance costs, and streamline pallet handling operations.
Factory floor with a conveyor belt system and machinery, including a green cabinet, under bright lights.

Material Delivery and Dunnage Removal Conveyor system for Parallel Assembly Line, Overhead Material Delivery System

August 29, 2025
A vehicle manufacturer was looking for a new method to deliver materials for the assembly of vehicles to four parallel assembly lines. IK developed, engineered, and implemented an overhead pallet conveyor system that provided great benefits to the vehicle manufacturer.

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2535 Curtiss St.
Downers Grove, IL 60515
Phone: (630) 655-0300
Fax: (630) 655-1720

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