Turntables with conveyor deck
Overview
Industrial Kinetics Turntables with Conveyor Decks are pallet-handling devices designed to merge or divert palletized or unitized loads while reorienting the load within a conveyor system. By combining a rotating turntable base with an integrated conveyor deck, these units allow pallets to be transferred, accumulated, or redirected without breaking inline flow.
These turntables are engineered as heavy-duty, system-integrated components using proven Industrial Kinetics pallet conveyor construction practices. Multiple deck styles, roller spacings, and drive arrangements are available to suit a wide range of pallet sizes, weights, and throughput requirements.
Specifications
| Feature | Specification |
|---|---|
| Equipment Type | Turntable with Integrated Conveyor Deck |
| Primary Function | Pallet or unit load merging, diverting, and reorientation |
| Standard Diameters | 72 in. diameter or 60 in. diameter |
| Minimum Elevation | 18 in. top of conveyor |
| Rotation Support | Slewing ring bearing with chain-driven rotation |
| Frame Construction | Heavy-duty welded steel frame and turntable base |
Deck Configurations
Chain Driven Live Roller (CDLR) Decks:
- 2-1/2 in. diameter rollers on 3 in. centers
- 2-1/2 in. diameter rollers on 3-1/8 in. centers
- 2-1/2 in. diameter rollers on 4-1/2 in. centers
- 2-1/2 in. diameter rollers on 6 in. centers
Chain Conveyor Decks:
- Three-strand RF60 / RC60 chain deck
- Center-driven three-strand chain configuration with decking between strands
Turntable Configurations
- 72 in. diameter turntable with CDLR conveyor deck, slewing ring bearing, chain-driven rotation
- 72 in. diameter turntable with three-strand chain conveyor deck, slewing ring bearing, chain-driven rotation
- 72 in. diameter manual turntable with gravity roller deck (various roller centers)
- 60 in. diameter turntable with chain conveyor deck, slewing ring bearing, chain-driven rotation
Controls
- PLC-based control architecture
- Motor starters or VFDs for conveyor and rotation drives
- Proximity sensors for rotational slowdown and stop confirmation
- Photoeye arrays for pallet presence, clear, and sequencing detection
- Optional pre-wired sensor packages for simplified installation
- Safety-rated E-stop circuits and interlocked guarding
Load Capacities
- Designed for palletized and unitized loads typical of automated pallet handling systems
- Load capacity dependent on:
- Turntable diameter and deck type
- Pallet size, weight, and load distribution
- Required rotation speed and duty cycle
- Final load ratings established per application
Options
- Collector ring for continuous electrical connection through rotation
- One-quadrant transition rollers and supports for smooth pallet transfer
- Motor disconnect mounting provisions
- Pre-wired sensor packages using photoeyes or proximity sensors
- Wrap-around outer diameter guarding and chain covers
Non-Standard Features
- Custom diameters or elevations
- Alternate conveyor deck types or roller spacings
- Battery-powered or special electrification arrangements
- Enhanced guarding, fencing, or aisle-crossing safety provisions
Why Choose Us
Industrial Kinetics turntables are built specifically for pallet-class conveyor systems, using robust structural frames, slewing ring bearings, and proven conveyor deck designs. By integrating the conveyor deck directly into the rotating platform, these turntables provide reliable load transfer, precise orientation control, and long service life. Each unit is engineered to match the application rather than forced into a one-size-fits-all configuration.
success stories
System Integration
Turntables with conveyor decks are designed to integrate seamlessly with chain driven live roller conveyors, accumulation systems, transfer cars, and pallet handling equipment. Rotation, conveyor motion, and sensing are coordinated through the control system to ensure smooth pallet transfer and accurate positioning. These turntables are commonly used as central routing elements within fully automated pallet conveyor systems.
What industries typically use these systems:
01
Palletizing Systems: Diverting or orienting pallets for palletizers and depalletizers
02
Manufacturing: Merging pallet flows from multiple process lines
03
Warehousing & Distribution: Routing pallets to shipping or storage lanes
04
Automotive & Heavy Industry: Handling heavy or irregular palletized loads
Frequently Asked Questions
What is the advantage of a conveyor-deck turntable versus a plain turntable?
A conveyor-deck turntable allows pallets to be driven on and off the rotating platform, maintaining controlled flow and eliminating the need for gravity or manual transfer.
Are both powered and manual turntables available?
Yes. Industrial Kinetics offers both powered turntables with motor-driven rotation and manual turntables for lower-throughput applications.
How is rotation controlled and positioned?
Rotation is controlled using geared drives with position feedback from proximity sensors or photoeyes, allowing accurate stop positions.
Can different conveyor deck types be used on the same turntable base?
Turntable bases are engineered to accept specific deck configurations. Deck type is selected during design based on load and application requirements.
Are turntables custom engineered?
Yes. Turntables with conveyor decks are engineered to match pallet dimensions, load characteristics, system layout, and operating conditions.
Request a Quote. Start Your Project Today
2535 Curtiss St.
Downers Grove, IL 60515
Phone: (630) 655-0300
Fax: (630) 655-1720
Turntables with Conveyor Deck (Pallet&Unitized Loads)Contact Form
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