Overhead conveyor systems

Overview

Industrial Kinetics Overhead Conveyor Systems are engineered solutions for assembly, finishing, transportation, and accumulation of products where floor space optimization and controlled product flow are critical. By suspending loads above the work area, overhead conveyors improve plant layout flexibility, enhance operator access, and support continuous or indexed production processes.



Overhead conveyor systems are commonly applied in automotive, industrial manufacturing, finishing, and material handling environments. Each system is engineered to the specific load, process, and facility requirements, utilizing proven overhead conveyor architectures and robust mechanical construction.

Specifications

Controls

Load Capacities

Options

Non-Standard Features

Why Choose Us

Industrial Kinetics designs overhead conveyor systems as integrated material handling solutions rather than standalone transport devices. By combining mechanical design, controls engineering, and system integration expertise, Industrial Kinetics delivers overhead conveyors that align with production flow, process requirements, and facility constraints.


Early collaboration with the customer allows load characteristics, process needs, and future expansion considerations to be incorporated into the system design, resulting in reliable operation and long-term value.

success stories

Manual Palletizing and Pallet Handling Conveyor System in Distribution Center

March 3, 2026
High speed manual palletizing system featuring a low profile dual deck Smart transfer car, automatic pallet dispenser, and zero pressure accumulation to reduce labor, improve ergonomics, lower maintenance costs, and streamline pallet handling operations.
Factory floor with a conveyor belt system and machinery, including a green cabinet, under bright lights.

Material Delivery and Dunnage Removal Conveyor system for Parallel Assembly Line, Overhead Material Delivery System

August 29, 2025
A vehicle manufacturer was looking for a new method to deliver materials for the assembly of vehicles to four parallel assembly lines. IK developed, engineered, and implemented an overhead pallet conveyor system that provided great benefits to the vehicle manufacturer.

System Integration

Overhead conveyor systems are commonly integrated with floor conveyors, lifts, turntables, robotic work cells, and finishing equipment. Control systems coordinate carrier movement, accumulation, and routing to ensure smooth material flow and safe operation. These systems can interface with plant control, manufacturing execution, or warehouse management systems as required.

What industries typically use these systems:

01

Automotive assembly and subassembly operations

02

Paint, coating, and finishing systems

03

Appliance and industrial equipment manufacturing

04

Warehousing and overhead material transport

05

Assembly and test lines requiring floor-level access

Frequently Asked Questions

  • What are the advantages of an overhead conveyor system?

    Overhead conveyors free up valuable floor space, improve layout flexibility, and provide controlled product movement through assembly or finishing processes.

  • Can overhead conveyors accumulate products?

    Yes. Power and free overhead conveyor designs allow accumulation, buffering, and selective release of carriers.

  • Are overhead conveyors suitable for heavy loads?

    Yes. Load capacity is determined by track size, carrier design, and support structure, allowing systems to be engineered for light to heavy assemblies.

  • Can overhead conveyors integrate with automated equipment?

    Yes. Overhead systems commonly integrate with robots, lifts, and automated work cells through coordinated controls.

  • Are overhead conveyor systems custom engineered?

    Yes. Each overhead conveyor system is engineered to the specific product, process, and facility requirements of the application.

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2535 Curtiss St.
Downers Grove, IL 60515
Phone: (630) 655-0300
Fax: (630) 655-1720

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