Modular Plastic Belt Conveyors

Overview

Industrial Kinetics’ Pallet Handling Modular Plastic Belt Conveyors are engineered to transport pallets and unitized loads that present inconsistent, minimal, or non-continuous conveying contact points. These conveyors are particularly well suited for specialty pallets such as 9‑pod pallets, plastic minimal pallets, and other non-standard pallet designs that cannot be reliably conveyed on roller or chain conveyors. Modular plastic belt construction provides continuous support, positive tracking, and dependable operation in automated pallet handling systems.

Specifications

Controls

Load Capacities

Options

Non-Standard Features

Why Choose Us

Industrial Kinetics designs modular plastic belt conveyors specifically for pallet handling applications where traditional conveying methods are unreliable. Proven heavy-duty frame construction, industrial-grade drive components, and positive belt engagement ensure consistent pallet transport even with irregular pallet bottoms. Each conveyor is engineered to match pallet type, load requirements, and system layout, providing long-term reliability in demanding automated environments.

System Integration

Modular Plastic Belt Conveyors integrate seamlessly with pallet handling equipment including chain conveyors, CDLR conveyors, chain transfers, turntables, pallet stops, and robotic cells. Their continuous conveying surface makes them ideal for transitions, transfers, and interfaces where pallet stability is critical. Systems are commonly integrated with PLC-based controls, safety circuits, and plant-level automation networks.

What industries typically use these systems:

01

Automated Palletizing Systems: Conveying 9‑pod and specialty pallets between palletizers and downstream equipment.

02

Warehousing & Distribution: Handling plastic and lightweight pallets in automated systems.

03

Manufacturing: Transporting unitized loads with inconsistent bottom support.

04

Food & Beverage (Secondary Areas): Plastic pallet handling outside primary washdown zones.

05

Robotics & Automation: Stable conveying surface for robotic pallet handling and transfer points.

success stories

Manual Palletizing and Pallet Handling Conveyor System in Distribution Center

March 3, 2026
High speed manual palletizing system featuring a low profile dual deck Smart transfer car, automatic pallet dispenser, and zero pressure accumulation to reduce labor, improve ergonomics, lower maintenance costs, and streamline pallet handling operations.
Factory floor with a conveyor belt system and machinery, including a green cabinet, under bright lights.

Material Delivery and Dunnage Removal Conveyor system for Parallel Assembly Line, Overhead Material Delivery System

August 29, 2025
A vehicle manufacturer was looking for a new method to deliver materials for the assembly of vehicles to four parallel assembly lines. IK developed, engineered, and implemented an overhead pallet conveyor system that provided great benefits to the vehicle manufacturer.

Frequently Asked Questions

  • Why use a modular plastic belt conveyor instead of rollers or chain?

    Modular plastic belts provide continuous support, making them ideal for pallets with minimal or uneven contact points.

  • What types of pallets can be conveyed?

    These conveyors are commonly used for 9‑pod pallets, plastic pallets, and specialty pallets that cannot be reliably conveyed on rollers.

  • How are heavy pallet loads supported?

    Heavy-duty belt series, reinforced frames, and properly spaced supports allow these conveyors to handle high pallet loads.

  • Are center drives required for long conveyors?

    Center drives are often used to reduce belt tension and improve belt life on longer conveyor runs.

  • Can these conveyors be customized?

    Yes. Industrial Kinetics routinely customizes belt type, width, drive configuration, and structural details to suit the application.

Request a Quote. Start Your Project Today

2535 Curtiss St.
Downers Grove, IL 60515
Phone: (630) 655-0300
Fax: (630) 655-1720

Modular Plastic Belt Conveyors (Pallet&Unitized Loads) Contact Form