Pallet Handling Gravity Roller Conveyor
Overview
Industrial Kinetics’ Gravity Roller Conveyors provide a simple, reliable solution for accumulation, staging, and forklift interface applications where powered conveying is not required. Utilizing the force of gravity, these conveyors are ideal for pallet and unit load handling in warehouses, manufacturing plants, and shipping areas. Heavy-duty construction and a wide range of roller diameters and spacings allow the system to be tailored to load weight, pallet condition, and flow requirements.

Specifications
| Feature | Specification |
|---|---|
| Roller Diameter and Type | 1.9” diameter MDR conveyor rollers |
| Drive and Zone Control Type | 24VDC MDR with integral zone control |
| Available Surfaces | Roller MDR, Belted MDR (optional) |
| Configuration Options | Single deck AMR topper, Side‑by‑side dual deck, Quad‑deck high‑capacity configuration |
| Lift‑deck Option | Includes lifting grate for raising loads off stationary conveyors, No conveyor is mounted on an AMR that uses a lift deck |
| Frame Construction | Heavy‑duty steel frame construction (consistent with IK conveyor designs) |
| Controls & System Integration | Lift‑deck control package for elevation sensing and AMR handshake logic |
| Roller Diameter & Construction | 2-1/2” dia, 11-gauge rollers; pre-galvanized steel tube; plain steel 11/16” hex axle; centers 3”, 4-1/2”, 6”, 9”, 12”, 18”, 24” |
| Roller Diameter & Construction | 2-5/8” dia, 7-gauge rollers; plain steel tube; plain steel 11/16” hex axle; centers 3”, 4-1/2”, 6”, 9”, 12”, 18”, 24” |
| Roller Diameter & Construction | 3-1/2” dia, .300” wall rollers; plain steel tube; plain steel 1-1/16” hex axle; centers 4”, 6”, 12”, 18”, 24” |
| Frame Construction | 4” deep heavy-duty formed steel channel frame; bolted or welded; painted or pre-galvanized finish |
| Effective Conveyor Widths (NOAW) | 12”, 18”, 24”, 30”, 36”, 42”, 46-1/4”, 52-1/4”, 58-1/4”, 64-1/4”, 70-1/4”, 76-1/4”, 82-1/4” |
| Supports | Adjustable floor-mounted supports; optional caster-mounted supports |
Controls
- Gravity flow controlled by conveyor slope and elevation changes
- Optional brake rollers to regulate pallet speed
- Air-operated stops for controlled accumulation and release
- Escapements for singulation of unit loads
Load Capacities
- Designed for unit loads and palletized products
- Load capacity dependent on roller diameter, gauge, axle size, roller spacing, and support spacing
- Heavier loads typically utilize 2-5/8” or 3-1/2” diameter rollers with closer centers
Options
- Spring-loaded brake rollers mounted under conveyor
- BRC-type brake rollers
- Escapements
- Air-operated stops (100 lb or 3,000 lb capacity)
- Fixed end stops (with or without cutouts)
- Ramp end stops
- Package conveyor skid plates
- Sway brace kits
- Rigid or swivel casters (with or without brakes)
- Angle or channel guardrails (3”, 6”, or 12”)
- Fixed or adjustable curved guardrails
Non-Standard Features
- Custom roller spacing or diameters
- Non-standard frame depths or widths
- Special finishes for harsh or corrosive environments
- Integration with powered conveyor transitions
Why Choose Us
Industrial Kinetics Gravity Roller Conveyors are engineered using proven CEMA application guidelines and heavy-duty material handling practices. Robust frames, industrial-grade rollers, and a broad selection of accessories allow these conveyors to be configured for demanding pallet handling applications. The result is a cost-effective, low-maintenance conveying solution with long service life.
success stories
System Integration
Gravity Roller Conveyors integrate seamlessly with powered roller conveyors, chain conveyors, and pallet handling systems. They are commonly used at system infeed and discharge points, forklift interfaces, and manual workstations. Accessories such as stops, escapements, and brake rollers allow controlled interaction with automated equipment.
What industries typically use these systems:
01
Warehousing & Distribution: Pallet accumulation, staging, and dock interface conveyors.
02
Manufacturing: Manual assembly lines and work-in-process buffering.
03
Shipping & Receiving: Gravity-fed pallet lanes and unload stations.
04
Packaging Operations: Controlled accumulation and singulation of unit loads.
Frequently Asked Questions
How is pallet speed controlled on gravity conveyors?
Speed is managed through conveyor slope, brake rollers, and stops depending on the application.
What roller spacing is recommended for pallets?
Roller spacing is selected based on pallet bottom construction and load weight; closer spacing is used for weaker pallets.
Can gravity conveyors handle heavy pallets?
Yes. With proper roller diameter, axle size, and support spacing, gravity conveyors can handle heavy pallet loads.
Are curves available for gravity roller conveyors?
Yes. Gravity curves with tapered rollers and guardrails are commonly used.
Can gravity conveyors be customized?
Yes. Industrial Kinetics routinely customizes roller size, spacing, frames, and accessories to match application requirements.
Request a Quote. Start Your Project Today
2535 Curtiss St.
Downers Grove, IL 60515
Phone: (630) 655-0300
Fax: (630) 655-1720
Gravity Roller (Pallet&Unitized Loads)Contact Form
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