Heavy Industry and Automotive Chain Driven Live Roller Conveyor
Overview
Industrial Kinetics Heavy Industry and Automotive Chain Driven Live Roller (CDLR) conveyors are engineered for high-capacity, severe-duty environments where extreme loads, impact conditions, and continuous operation are expected. These conveyors are designed for applications such as steel manufacturing, heavy assembly, metal processing, and large-scale production where standard pallet conveyors are not sufficient.
This product family encompasses a broad range of roller diameters, wall thicknesses, frame constructions, and drive configurations. Each system is engineered to match the load characteristics, impact conditions, and operating requirements of the application rather than relying on a single standardized design.

Specifications
| Feature | Specification |
|---|---|
| Equipment Type | Heavy Duty Chain Driven Live Roller Conveyor |
| Primary Function | Conveyance of extremely heavy palletized, unitized, or loose industrial loads |
| Roller Diameters | 3-1/2 in. diameter with 0.300 in. wall thickness 5-9/16 in. diameter with 0.375 in. wall thickness 8-1/2 in. diameter with 0.500 in. wall thickness Up to 12 in. diameter rollers with 1.00 in. wall thickness for extreme-duty applications |
| Roller Construction | Heavy-wall steel tube with welded sprocket hubs |
| Bearing Type | External pillow block bearings for high load and temperature tolerance Optional internal or kiln-rated bearings for elevated temperature environments |
| Drive Type | Shaft-mounted or chain-driven roller-to-roller drive using heavy-duty roller chain |
| Frame Construction Options | Formed steel channel frames Structural channel frames Wide flange beam frames for maximum rigidity |
Controls
- PLC-based conveyor control architecture
- Motor starters or VFDs for controlled start, stop, and speed regulation
- Proximity sensors and photoeyes for load detection and sequencing
- Local operator pushbutton stations for jog, advance, and emergency stop functions
- Integration with crane, shear, saw, or furnace interlocks where required
Load Capacities
- Designed for extremely high concentrated and distributed loads
- Conveying-foot capacity and maximum drive section loads are engineered per application
- Load ratings consider roller deflection, bearing capacity, frame strength, and drive torque
Options
Impact Loading Zones:
- Reinforced roller sections for crane or lift-truck loading
- Air-cushioned or airbag-supported impact bars beneath rollers
- Heavy-duty pop-up or retractable impact bars
Shock Absorption Features:
- Urethane bearing mounting blocks for shock and vibration isolation
- Reinforced bearing supports and gusseted frames
Environmental Options:
- Radiant heat shields and guards
- High-temperature bearings and chain lubrication options
Structural Options:
- Increased roller wall thickness or reduced roller centers
- Custom support spacing and foundation interfaces
Non-Standard Features
- Split-lane CDLR designs for controlled rotation or justification of heavy loads
- Integrated lift or drop sections for process interfacing
- Extended effective widths for oversized plates or assemblies
- Special finishes or unpainted structural steel for high-temperature zones
Why Choose Us
Industrial Kinetics has extensive experience designing and manufacturing heavy-duty CDLR systems for steel mills, automotive plants, and harsh industrial environments. These conveyors are not adaptations of light-duty equipment but purpose-built systems using oversized rollers, structural frames, and industrial-grade bearings. The result is equipment capable of long service life under extreme load, impact, and environmental conditions.
Each system is engineered to the application, allowing Industrial Kinetics to balance capacity, cost, and maintainability while providing reliable operation in demanding environments.
success stories
System Integration
Heavy Industry CDLR conveyors are commonly integrated with cranes, shears, saws, furnaces, cooling tunnels, and downstream processing equipment. Controls are coordinated to manage impact loading, staged accumulation, and controlled feeding into processing machines. These conveyors often form the backbone of large-scale material handling systems where reliability and structural integrity are critical.
What industries typically use these systems:
01
Steel Manufacturing: Plate handling, shear lines, cooling beds, and furnace discharge conveyors
02
Automotive Manufacturing: Engine, powertrain, and vehicle assembly operations
03
Metal Processing: Heavy billet, slab, and ingot conveyance
04
Heavy Equipment Manufacturing: Large fabricated assemblies and structural components
05
Recycling & Scrap Processing: Conveying irregular, high-impact scrap materials
Frequently Asked Questions
How is heavy impact loading handled on these conveyors?
Impact zones are designed with reinforced frames, heavy-wall rollers, and optional air-cushioned impact bars or shock-isolated bearing mounts to absorb crane or lift-truck loading forces.
What determines roller diameter and wall thickness?
Roller selection is based on load weight, load footprint, roller spacing, and allowable deflection, as well as environmental factors such as heat.
Can these conveyors operate in high-temperature environments?
Yes. High-temperature bearings, radiant heat shields, and special materials can be incorporated for furnace and cooling-line applications.
Are these systems custom engineered?
Yes. Heavy Industry CDLR conveyors are engineered specifically for each application rather than offered as a single standard model.
What speeds are typical for heavy-duty CDLR systems?
Conveying speeds are application-dependent and are selected to balance throughput, load stability, and equipment life.
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2535 Curtiss St.
Downers Grove, IL 60515
Phone: (630) 655-0300
Fax: (630) 655-1720
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