Padded chain Driven Live Roller Accumulator

Overview

The MiniZac padded chain driven live roller accumulator is a compact zone-accumulating conveyor designed for zero pressure accumulation and transportation of cases and totes. Using a padded chain drive with individually controlled zones, the MiniZac provides positive product control, quiet operation, and reliable accumulation in space‑constrained unit handling applications.

Specifications

Controls

Load Capacities

Options

Non-Standard Features

Why Choose Us

The MiniZac accumulator is engineered using proven CEMA unit handling principles and Industrial Kinetics’ experience with chain driven live roller accumulation. The padded chain drive provides controlled engagement with conveyed loads while minimizing product contact forces. Compact zone lengths and tight roller centers allow reliable accumulation of shorter or lighter products that may not convey well on standard accumulation conveyors.

System Integration

MiniZac accumulators integrate easily with chain driven live roller, belt driven live roller, MDR, and belt conveyor systems. The low‑profile frame and modular zone design allow straightforward integration into new or existing conveyor lines. MiniZac zones are commonly used at merges, gapping sections, and discharge points where precise product control is required.

What industries typically use these systems:

01

Distribution Centers: Case and tote accumulation prior to sortation or shipping

02

Manufacturing: Work‑in‑process buffering between operations

03

E‑commerce Fulfillment: Controlled accumulation feeding manual or automated workstations

04

Consumer Goods: Case handling before palletizing or labeling

05

Warehouse Automation: Interface between powered conveyors and manual handling areas

success stories

Manual Palletizing and Pallet Handling Conveyor System in Distribution Center

March 3, 2026
High speed manual palletizing system featuring a low profile dual deck Smart transfer car, automatic pallet dispenser, and zero pressure accumulation to reduce labor, improve ergonomics, lower maintenance costs, and streamline pallet handling operations.
Factory floor with a conveyor belt system and machinery, including a green cabinet, under bright lights.

Material Delivery and Dunnage Removal Conveyor system for Parallel Assembly Line, Overhead Material Delivery System

August 29, 2025
A vehicle manufacturer was looking for a new method to deliver materials for the assembly of vehicles to four parallel assembly lines. IK developed, engineered, and implemented an overhead pallet conveyor system that provided great benefits to the vehicle manufacturer.

Frequently Asked Questions

  • What is a padded chain driven live roller accumulator?

    It is a zone‑based live roller conveyor where a chain with padded drive shoes engages the rollers to move and accumulate products without contact between loads.

  • Why use padded chain instead of standard chain?

    Padded chain reduces noise, wear, and product impact while providing positive roller engagement.

  • What products are best suited for MiniZac?

    MiniZac is ideal for cases and totes, including shorter or lighter products that benefit from closer roller centers.

  • How is zero pressure accumulation achieved?

    Each zone uses photoeye detection and an air‑actuated brake to stop and release products independently.

  • Can MiniZac conveyors be customized?

    Yes. Zone length, roller centers, widths, and control configurations can be tailored to the application.

Request a Quote. Start Your Project Today

2535 Curtiss St.
Downers Grove, IL 60515
Phone: (630) 655-0300
Fax: (630) 655-1720

Padded Chain Live Roller Conveyor (Case&Tote) Contact Form