Transfer Cars

Overview

Industrial Kinetics Transfer Cars are heavy-duty, rail-guided vehicles used for the controlled sortation, merging, and distribution of palletized or unitized loads across multiple conveyor lines or workstations. Commonly applied in palletizing systems, manufacturing lines, and distribution environments, transfer cars enable efficient load routing while minimizing conveyor complexity.



Transfer car bases are engineered as platforms with the addition of a conveyor deck, allowing flexibility in deck selection, speed, and load handling based on application requirements.

Specifications

Car Configurations

Controls

Load Capacities

Options

Non-Standard Features

Why Choose Us

Industrial Kinetics transfer cars are engineered for demanding pallet and unit load applications where reliability, positioning accuracy, and long service life are critical. Welded structural frames, proven wheel and rail designs, and flexible deck integration allow each system to be tailored to its operating environment. By separating the transfer car base from the conveyor deck, customers gain maximum flexibility without compromising mechanical integrity.

success stories

Manual Palletizing and Pallet Handling Conveyor System in Distribution Center

March 3, 2026
High speed manual palletizing system featuring a low profile dual deck Smart transfer car, automatic pallet dispenser, and zero pressure accumulation to reduce labor, improve ergonomics, lower maintenance costs, and streamline pallet handling operations.
Factory floor with a conveyor belt system and machinery, including a green cabinet, under bright lights.

Material Delivery and Dunnage Removal Conveyor system for Parallel Assembly Line, Overhead Material Delivery System

August 29, 2025
A vehicle manufacturer was looking for a new method to deliver materials for the assembly of vehicles to four parallel assembly lines. IK developed, engineered, and implemented an overhead pallet conveyor system that provided great benefits to the vehicle manufacturer.

System Integration

Transfer cars integrate with CDLR conveyors, accumulation systems, pallet dispensers, and automated palletizing equipment. Controls are designed to coordinate traverse motion with conveyor operation, ensuring smooth load transfer and precise alignment. Safety systems, fencing, and aisle crossing controls are incorporated to support operation in mixed pedestrian and vehicle environments.

What industries typically use these systems:

01

Manufacturing: Distribution of pallets between multiple production lines or work cells

02

Palletizing Systems: Feeding or removing pallets from palletizers and depalletizers

03

Warehousing & Distribution: Load sortation and routing across parallel conveyor lines

04

Automotive & Heavy Industry: High-capacity, high-speed pallet transfer operations

Frequently Asked Questions

  • What determines transfer car speed?

    Traverse speed is based on the selected transfer car configuration, rail type, load characteristics, and required system throughput.

  • Can different conveyor types be mounted on the same transfer car design?

    Yes. Transfer car bases are designed to accept a range of conveyor deck types supplied separately.

  • How is positioning accuracy achieved?

    Positioning is accomplished using proximity sensors or laser-based distance measurement depending on accuracy requirements.

  • Are high-speed transfer cars suitable for all pallets?

    High-speed operation requires evaluation of pallet weight, stability, and load containment to ensure safe acceleration and deceleration.

  • What safety features are available?

    Options include fencing, aisle crossing controls, load hold-downs, and safety-rated control circuits to meet site-specific safety requirements.

Request a Quote. Start Your Project Today

2535 Curtiss St.
Downers Grove, IL 60515
Phone: (630) 655-0300
Fax: (630) 655-1720

Transfer Cars (Pallet&Unitized Loads)Contact Form