Custom Conveyor systems
Overview
Industrial Kinetics Custom Conveyor Systems are engineered solutions designed to meet application requirements that extend beyond standard conveyor configurations. These systems are developed for customers whose processes, loads, environments, or facility constraints require purpose-built material handling equipment rather than catalog products.
Custom conveyors from Industrial Kinetics support palletized loads, unitized loads, carts, vehicles, and process carriers across manufacturing, distribution, assembly, testing, and finishing operations. Each system is engineered to integrate seamlessly with the customer’s process while maintaining the robustness, reliability, and maintainability expected in industrial environments.
Specifications
Equipment Type: Custom Engineered Conveyor System
Primary Function: Transportation, accumulation, positioning, inspection, or processing of material
Conveyor Technologies:
- Chain Driven Live Roller (CDLR)
- Drag Chain and Heavy-Duty Chain Conveyors
- Belt and Modular Plastic Belt Conveyors
- Slat, Towline, and Cart-Based Conveyors
- Transfer Cars, Turntables, and Specialty Transfers
Frame Construction Options:
- Formed steel frames for standard industrial environments
- Structural channel or wide flange frames for heavy-duty or high-impact applications
- Aluminum or stainless steel framing where appropriate
Operating Environments:
- Manufacturing and assembly floors
- Automated distribution and storage facilities
- Heat treat, finishing, and washdown areas
Controls
- PLC-based control architecture tailored to system complexity
- Distributed I/O and networked devices using industrial Ethernet
- Integrated control of conveyor motion, accumulation, transfers, and inspection points
- Cycle time, takt time, and throughput monitoring
- Andon displays and system status indication
- Safety-rated controls including E-stops, light curtains, scanners, and interlocks
- HMI interfaces for setup, diagnostics, and maintenance support
Load Capacities
- Engineered to match application requirements rather than fixed catalog limits
- Suitable for light packages through extremely heavy palletized or vehicle loads
- Load capacity determined by conveyor type, structure, drive method, and duty cycle
- Designed to accommodate static, dynamic, and impact loading conditions
Options
- Integrated inspection systems (weight, profile, identification)
- Accumulation and buffering zones
- High-speed or precision positioning capabilities
- Environmental adaptations (corrosion resistance, high temperature, washdown)
- Custom guarding, fencing, and access platforms
- Interfaces to higher-level control or warehouse management systems
Non-Standard Features
- Hybrid conveyor technologies combined within a single system
- Custom load carriers, fixtures, or pallets
- Specialized sequencing or routing logic
- Facility-specific structural integration (pits, mezzanines, steel embeds)
- One-of-a-kind mechanisms developed for proprietary processes
Why Choose Us
Industrial Kinetics approaches custom conveyor projects as collaborative engineering efforts focused on delivering reliable, long-term system performance. Early engagement with the customer allows load characteristics, process requirements, facility constraints, and control architecture to be evaluated together, reducing late-stage changes and improving overall system outcomes.
With in-house mechanical design, controls engineering, manufacturing, and integration capabilities, Industrial Kinetics develops custom conveyors as complete systems rather than isolated pieces of equipment. This integrated approach ensures that mechanical design, controls logic, and safety systems are aligned with the customer’s operation from concept through commissioning.
success stories
System Integration
Custom Conveyor Systems are designed to integrate with upstream and downstream processes, automation, and control platforms. Industrial Kinetics coordinates mechanical design, controls logic, and safety systems to ensure smooth material flow and predictable operation. Systems may interface with palletizers, AS/RS, robotic cells, transfer equipment, or enterprise-level control systems depending on application needs.
What industries typically use these systems:
01
Manufacturing and assembly operations
02
Automotive and vehicle production
03
Distribution centers and automated warehouses
04
Heat treat, finishing, and surface processing lines
05
Test, inspection, and quality assurance systems
06
Heavy industry and specialized production environments
Frequently Asked Questions
What makes a conveyor system “custom”?
A custom conveyor is engineered specifically for a customer’s load, process, environment, and facility constraints rather than selected from a standard catalog.
Can custom conveyors combine multiple conveyor types?
Yes. Many custom systems combine rollers, chains, belts, transfers, and inspection equipment into a single integrated solution.
How early should Industrial Kinetics be involved in a project?
Early involvement allows system design to align with process requirements, facility layout, and future expansion plans.
Are custom systems scalable or expandable?
Custom conveyors are often designed with future expansion, additional zones, or new processes in mind.
Does Industrial Kinetics support controls and commissioning?
Yes. Industrial Kinetics provides controls integration, commissioning support, and startup assistance to ensure system performance meets expectations.
Request a Quote. Start Your Project Today
2535 Curtiss St.
Downers Grove, IL 60515
Phone: (630) 655-0300
Fax: (630) 655-1720
Custom Conveyor Systems Contact Form
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