Bag Flattener Conveyor

Overview

The Industrial Kinetics Bag Flattener Conveyor is engineered to evenly distribute material inside filled bags, producing a consistent, flat shape for improved pallet stability and appearance. Using a belt-over-belt configuration, the system compresses the bag as it passes between upper and lower belts, kneading the contents. Adjustable air-spring control allow fine-tuned pressure and open height settings, ensuring reliable performance across various bag weights and materials.

Technical Details

Controls

Load Capacities

Options

Non-Standard Features

Why Choose Us

The Industrial Kinetics Bag Flattener Conveyor combines robust construction and precision control to deliver reliable bag handling performance. Built to CEMA standards, the belt-over-belt design ensures uniform flattening without damaging the product. Its air-spring-supported pressure control and durable structural frame make it ideal for continuous-duty operation in high-throughput environments. Industrial Kinetics’ proven engineering ensures long service life and seamless system compatibility.

System Integration

The Bag Flattener Conveyor integrates easily with bag conditioning, sealing, accumulation, and palletizing lines. Both upper and lower conveyors can be synchronized through a VFD control or PLC interface for precise line coordination. Adjustable air-spring pressure enables adaptive handling across varying product types, and standardized frame dimensions ensure alignment with Industrial Kinetics’ full range of bag-handling conveyors.

What industries typically use these systems:

01

Agriculture – Flattens seed and feed bags for stable stacking.

02

Food & Ingredients – Prepares flour, sugar, and starch bags for robotic palletizing.

03

Chemicals & Minerals – Compresses granular or powdered products for even pallet loads.

04

Building Materials – Flattens lime, and gypsum bags for consistent handling.

success stories

Manual Palletizing and Pallet Handling Conveyor System in Distribution Center

March 3, 2026
High speed manual palletizing system featuring a low profile dual deck Smart transfer car, automatic pallet dispenser, and zero pressure accumulation to reduce labor, improve ergonomics, lower maintenance costs, and streamline pallet handling operations.
Factory floor with a conveyor belt system and machinery, including a green cabinet, under bright lights.

Material Delivery and Dunnage Removal Conveyor system for Parallel Assembly Line, Overhead Material Delivery System

August 29, 2025
A vehicle manufacturer was looking for a new method to deliver materials for the assembly of vehicles to four parallel assembly lines. IK developed, engineered, and implemented an overhead pallet conveyor system that provided great benefits to the vehicle manufacturer.

Frequently Asked Questions

  • What does a bag flattener conveyor do?

    It levels material inside a filled bag, eliminating irregularities to produce a uniform, flat profile for palletizing.

  • How does the air-spring system work?

    Air-springs provide controlled downward pressure on the upper belt, adjustable through an air regulator.

  • Can it handle multiple bag types?

    Yes. The adjustable pressure and open height make it suitable for paper, plastic, and polywoven bags up to 150 lb.

  • Is it compatible with robotic palletizing systems?

    Yes. The unit can be integrated into robotic or conventional palletizing lines via PLC or VFD communication.

  • What maintenance is required?

    Routine tasks include inspecting belt tension, checking air-spring pressure, and cleaning the belt surface. 

  • How is the top belt height adjusted?

    Adjustment is achieved through the air-spring system, which allows for variable open heights controlled manually.

Request a Quote. Start Your Project Today

2535 Curtiss St.
Downers Grove, IL 60515
Phone: (630) 655-0300
Fax: (630) 655-1720

Bag Flatteners Conveyors Contact Form