Belt-Driven Live Roller Conveyor Systems

Overview

Belt-Driven Live Roller (BDLR) conveyor systems are powered roller conveyors used for controlled transportation and accumulation of cases and totes. Power is transmitted from a centralized drive to individual rollers using continuous flat or V-belts, providing smooth product flow, predictable accumulation behavior, and low operational noise.



These conveyors are commonly applied in unit-handling systems where product control, modular expansion, and integration with automated equipment are required, including accumulation zones, merges, transfers, and curves.

Specifications

Conveyor Configurations

Conveyor Widths

Controls

Load Capacities

Available Accessories

Why Choose Us

Our belt-driven live roller conveyor systems are engineered using proven unit-handling principles and CEMA-based design guidelines. Modular construction, configurable accumulation methods, and multiple drive arrangements allow each system to be tailored to the application while maintaining reliability and serviceability.

System Integration

BDLR conveyors integrate with merge and divert conveyors, transfers, powered roller curves, sortation equipment, robotic palletizing systems, and manual or automated workstations. The centralized belt-drive architecture supports scalable, multi-zone layouts.

What industries typically use these systems:

01

Distribution and fulfillment centers

02

Warehousing and storage operations

03

Manufacturing and assembly facilities

04

E-commerce order consolidation systems

success stories

Manual Palletizing and Pallet Handling Conveyor System in Distribution Center

March 3, 2026
High speed manual palletizing system featuring a low profile dual deck Smart transfer car, automatic pallet dispenser, and zero pressure accumulation to reduce labor, improve ergonomics, lower maintenance costs, and streamline pallet handling operations.
Factory floor with a conveyor belt system and machinery, including a green cabinet, under bright lights.

Material Delivery and Dunnage Removal Conveyor system for Parallel Assembly Line, Overhead Material Delivery System

August 29, 2025
A vehicle manufacturer was looking for a new method to deliver materials for the assembly of vehicles to four parallel assembly lines. IK developed, engineered, and implemented an overhead pallet conveyor system that provided great benefits to the vehicle manufacturer.

Frequently Asked Questions

  • What products are best suited for belt-driven live roller conveyors?

    Uniform cases and totes with stable bottom surfaces.

  • How is accumulation achieved?

    Through photoeye-based zone control or adjustable pressure mechanisms.

  • Can curves and spurs be included?

    Yes. Straight, curved, spur, and spur-with-curve configurations are available.

  • How are widths specified?

    Widths are specified as nominal overall width, with between-frame width calculated accordingly.

  • Are accessories required for every application?

    Accessories are application-dependent and selected during system engineering.

Request a Quote. Start Your Project Today

2535 Curtiss St.
Downers Grove, IL 60515
Phone: (630) 655-0300
Fax: (630) 655-1720

Belt Driven Live Roller (Case&Tote) Contact Form